DynaCoat® XL

Compact coating and drying system

Compact coating and drying system with DynaCoat XL

This turn-key coating system has a small footprint and is a perfect fit for lab scale, pilot scale or production coating.

Cost Savings
Compact Footprint

Roll to Roll Coating Solutions For

  • Microelectronics
  • Medical Diagnostics
  • Transdermals
  • Oral Pharmaceuticals
  • Batteries and Capacitors
  • Fuel Cells
  • Textile & Adhesive
  • Film & Foil

This system offers 38′ of drying capability in a 13′ long footprint! The DynaCoat XL boasts all the same benefits of the original DynaCoat but give you increase drying speeds, more winders and the ability to add converting capabilities (web treating, die cutting, slitting, laminating, etc.) All before the final roll is wound.

Compact coating and drying system with DynaCoat XL side view

DynaCoat® XL System at-a-glance:


  • Coating, winding and pump stations are servo controlled
  • Dryers
    • 12 independent Hot Air Impingement Headers
    • 38ft of active Drying
    • Delta ModTech’s Intelli-MOD® control system
    • Product Recipe Recall
    • Additional options:
      • Dual and triple layer slot die coating capability
      • Multi Zone IR Preheat
      • Lamination station
      • Validation to aid in FDA compliance
    • Worldwide service with online support

Coating Demo

Available Coating Technologies

  • Slot Die with Webflight™ Technology
  • Patch, Pattern, Stripe Coating
  • Gravure
  • Direct/Offset Coating


  • Mayer Rod
  • Roll Coaters – Reverse/Direct
  • Knife-over-roll
  • Comma Coating


web coating methods

Frontier Coating Lab

Your Partner in Coating Expertise

Frontier’s world class Coating Lab gives you access to over 30 years of proven experience in the development and
of coating and drying applications.
Bring your materials and we’ll work out the problem areas, develop ways to improve the

manufacturing of your products and reduce your risk.

We provide:

  • Trials for Lab, Piot, and Production scale
  • Process optimization for: Efficiency, Output, Speed…
  • Process solutions for aqueous and solvent-based formulations
  • Real-time coating accuracy feedback
  • Controlled laboratory environment
  • In-house lab testing equipment
  • Material development assistance
  • Confidential consultation

Problem Solving for:

  • Clean-Up Time Reduction
  • Solution Rheology
  • Yield Improvements
  • Coating Weight Variables
  • Short Runs
  • Time Dependent Coatings
  • Change-Over Time Reduction

Team photo 2020

DynaCoat®XL Standard Technical Specifications

Web width – 3” to 13” (76 mm to 330 mm)

Coating Thickness: Slot Die – Down to 2 micron and 1.0 mm wet thickness

Coating width – 2” to 12” (50 to 305 mm)

Full Roll Diameter: 22″ (559 mm) Unwind, 16″ (152 mm) Rewind(s)

Line speed range – Process dependent

Control System: Delta ModTech INTELLI-MOD® control system

DynaCoat XL Dimensions: 86”H x 156”L x 74”W (2.2 m x 4.0 m 1.9 m)

Drying: Hot Air Impingement

Temperature Control: 12 independent set points [8 on standard DynaCoat]

Temperature range*: room temp to 300º F (149º C)

* Solvent type and dryer loading may limit maximum temperature capability.