Pilot Coating

Compact, Turn-key, Pilot lines

Pilot Coating Systems

Perfect for product development or short production runs, our pilot scale coating systems have the flexibility for testing various coatings and substrates. These  stand-alone systems have a compact footprint and feature a modular design.

PROVEN DESIGNS

Our pilot coating lines are in use around the world and serve a wide variety of industries. We have 30 years of research and development into our coating and drying technologies that will help you eliminate risk and save time getting your products to market.

We also build:

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Coating Technologies

  • Slot Die with WebFlight™
  • Rotogravure
  • Direct / Offset Coating
  • Mayer Rod
  • Reverse / Direct Roll
  • Knife-over-roll
  • Comma
  • Screen Printing
  • Extrusion

Design / Build Services for:

  • Explosion Proofing
  • Clean Room Features
  • Single/Multi-Slot Dies
  • Cascade Dies
  • Fluid Delivery
  • Winders and Laminators

The DynaCoat™

This turn-key coating system has a small footprint and is a perfect fit for lab scale, pilot scale or production coating.

The DynaCoat™ system is the result of years of research and development and filling a market need. One flexible machine capable of production quality coating but precise enough for lab and pilot scale runs.

It is a completely self-contained modular coating and drying system that sets the industry standard for process optimization. Its footprint of only 56 ft2 (5.2 m2) makes it ideal for R&D laboratories, limited and short runs and intermittent production schedules.

Learn more about the DynaCoat

 

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Pilot Panel Coating

For the coating of glass and substrates in sheet form

Coat on glass or any other rigid substrate in sheet form: PET, PP, Polyimide, sheet metal (stainless, aluminum) or fiberglass. These coating systems are capable of putting down coatings as thin as 3 microns wet thickness. They can also put down wet layers thicker than would be possible in a roll to roll process and are capable of coating distinct rectangular patches of fluid onto sheet materials. Single, Dual and Triple layer coatings are possible.

These discrete part coaters use the same WebFlight™ vacuum assisted slot die coating method used on our roll to roll systems.

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Drying and Curing Options

  • Flotation oven drying
  • Infrared curing
  • Roll Support drying
  • Ultraviolet curing
  • Impinged Air
  • EBeam

System Options

  • Operator Interface Control
  • Independent temp. zones
  • Infrared IR zone preheating
  • Corona treating
  • HEPA filtration
  • Cleanroom compatibility
  • Cooling rolls
  • LEL monitoring
  • Explosion proofing

Need help choosing your coating technology?

Contact us and our experts will help you choose the right method for your product.